Fiche technique pour CA18CAxxBPx10-10 Link de Carlo Gavazzi Inc.

Erreurs/commentaires sur la fiche technique

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Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Capacitive Proximity Sensors with IO-Link communication

Description

The new generation of CA18CA…IO sensors are

a complete family of high performance capacitive

sensors for detection of most solid or liquid targets

in industrial applications such as Plastic & Rubber,

Agriculture, Food & Beverage and Material

handling. The 4th Generation of TRIPLESHIELDTM

technology providing increased immunity to

electromagnetic interference (EMI), especially to

frequency drives, and improve the immunity to

humidity and dust.

The sensor housing has the IP69K rating as

well as approval by ECOLAB for cleaning- and

disinfection agents.

On-board IO-Link communication opens up a

variety of functions, such as easy communication

and customization of advanced parameter settings.

Benefits

• A complete family. Availability in M18 in a robust PBT

housing with an operation of 2-10 mm flush or 3-15 mm

non-flush.

• Enhanced EMC performance: 4th Generation

TRIPLESHIELDTM

• Easy customization to specific OEM requests:

different cable lengths and materials, special labeling,

customized pig-tail solutions with special cables and

connectors are possible on request.

• The output can be operated either as a switching output

or in IO-Link mode.

• Fully configurable via output IO-Link v 1.1. Electrical

outputs can be configured as PNP / NPN / Push-Pull /

External input, normally open or normally closed.

• Timer functions can be set, such as ON-delay, Off-

delay, and one shuts.

• Logging functions: Temperatures, detecting counter,

power cycles and operating hours.

• Detection modes Single point, Two point and window

mode.

• Analogue output: In IO-Link mode the sensor

will generate 16 bit analogue process data output

representing the dielectric value measured by the sensor.

•

Applications

• Detection not only the level of plastic pellets in plastic molding machines but also the dielectric value of the pellets to

avoid false manufacturing.

• Detection of not only the wood pellets in pellets burners but also the density of the wood pellets.

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Main functions

• The sensor can be operated in IO-Link mode once connected to an IO-Link master or in standard I/O mode.

• Adjustable parameters via IO-Link interface:

►Sensing distance and hysteresis.

►Sensing modes: single point or two point or window mode.

►Timer functions like: On-delay, Off delay, One shot leading edge or trailing edge.

►Logic functions such as: AND, OR, X-OR and SR-FF.

►External input.

►Logging functions: Maximum temperatures, minimum temperatures, operating hours, operating

cycles, power cycles, minutes above maximum temperature, minutes below minimum temperature,

etc.

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

References

Product selection key

CA18CA BP IO

Enter the code option instead of

Code Option Description

C-Sensing principle: Capacitive sensor

ACylindrical housing with threaded barrel

18 -Housing diameter (mm)

C-Plastic housing - PBT

A-Axial sensing

FFlush installation

NNon-flush installation

08 Sensing distance: 8 mm

12 Sensing distance: 12 mm

B-Selectable functions: NPN, PNP, Push-Pull, External Input (only pin 2) or External teach

input (only pin 2)

P-Selectable: N.O. or N.C.

A2 2 meter PVC cable

M1 M12, 4-pole connector

IO -IO-Link version

Additional characters can be used for customized versions.

Type selection

Connection Distance Mounting Code

Cable 8 mm Flush CA18CAF08BPA2IO

12 mm Non-flush CA18CAN12BPA2IO

Plug 8 mm Flush CA18CAF08BPM1IO

12 mm Non-flush CA18CAN12BPM1IO

cum) Mum

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Structure

Fig. 1 CA18 Cable Fig. 2 CA18 Plug Fig. 3 Colour code

ASensitivity adjustment FBlue

BYellow LED GBlack

CGreen LED HSensing face

DBrown I2 m, 4 wire PVC Ø 5,2 mm cable

EWhite JM12x1, 4-pin male connector

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Sensing

Detection

Sensor front Selector

ALogic

A - B Time

delay Output

inverter Sensor

output

One of

1 to 6

AND, OR,

XOR, S-R

divider

ON, OFF

One-shot

N.O., N.C. NPN, PNP,

Push-Pull

Selector

BLogic

A - B Time

delay Output

inverter Sensor

output

One of

1 to 6

AND, OR,

XOR, S-R

divider

ON, OFF

One-shot

N.O., N.C. NPN, PNP,

Push-Pull

EXT-Input

S.P., Two P.

Window,

Adj. Hyst.

1. SSC1

S.P., Two P.

Window,

Adj. Hyst.

2. SSC2

3. Dust 1

4. Dust 2

5. Temp

6. EXT-Input

Out 1

Out 2

EXT-

Input

Sensor switching channel SSC1 and

SSC2

SSC1

• Enabled

• Disabled

Factory settings: Enabled

SSC2

• Enabled

• Disabled

Factory settings: Enabled

Switching mode

SSC1

• Deactivated

• Single point mode

• Two point mode

• Window mode

Factory settings: Single point mode

SSC2

• Deactivated

• Single point mode

• Two point mode

• Window mode

Factory settings: Single point mode

Rated operating distance (Sn)

0 - 12 mm (Factory settings: 12

mm), (ref. target 36x36 mm ST37, 1

mm thick, grounded)

Non-flush-mounted sensor

0 - 8 mm (Factory settings: 8 mm),

(ref. target 24x24 mm ST37, 1 mm

thick, grounded)

Flush-mounted sensor

Sensitivity control

Adjustable by potentiometer, external teach or by IO-Link settings

• Potentiometer disabled

• Potentiometer enabled

• External teach

Factory settings: Potentiometer enabled

Potentiometer Electrical adjustment 11 turns

Mechanical adjustment 16 turns

Adjustable distance

2 ... 10 mm (flush types)

Factory settings: SP1 1000 and SP2 10000

3 ... 15 mm (Non- flush types)

Factory settings: SP1 1000 and SP2 10000

Effective operating distance (Sr)0.9 x Sn ≤ Sr ≤ 1.1 x Sn

Usable operating dist. (Su)* 0.85 x Sr ≤ Su ≤ 1.15 x Sr

Hysteresis (H)

CA18CAF08…

CA18CAN12…

Adjustable by IO-Link (1% to 100%)

Factory settings: Typical 6%

Factory settings: Typical 15%

Detection filter

This function can increase the immunity towards unstable targets and

electromagnetic disturbances: Value can be set from 1 to 255.

Factory settings: 1

(1 is max. operating frequency and 255 is min. operating frequency)

cum) GAVAIZI V

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

* For Flush-mounted sensors in conductive material, the usable operating distance (Su) is 0.80 x Sr ≤ Su ≤ 1.2

x Sr for temperatures exceeding 0°C - 60 °C ( 32°F - 140°F).

Alarm settings

Dust alarm SSC1 and SSC2

SSC1

• 0 to 100 % of actual SP

Factory settings: 2 times standard

hysteresis

SSC2

• 0 to 100 % of actual SP

Factory settings: 2 times standard

hysteresis

Temperature alarm

• High treshold -50 to +150 °C

• Low treshold -50 to +150 °C

Factory settings:

High value 120 °C (front temperature sensor used)

Low value -30 °C (front temperature sensor used)

cum) GAVAIZI a ammmmm

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Detection diagram

-25

-20

-15

-10

-5

-8 -4 -2 02 6810 12 144

-0,31 -0,24 -0,16 0 0,08 0,24 0,31 0,39 0,47 0,55

-0,98

-0,79

-0,59

-0,39

-0,20

0,00

0,20

0,39

0,59

0,79

0,98

-6

0,16-0,08

X’

YY’

-25

-20

-15

-10

-5

-8 -4 -2 02 6810 12 144

-0,31 -0,24 -0,16 0 0,08 0,24 0,31 0,39 0,47 0,55

-0,98

-0,79

-0,59

-0,39

-0,20

0,00

0,20

0,39

0,59

0,79

0,98

-6

0,16-0,08

X’

YY’

Fig. 4 Flush Fig. 5 Non-flush

YDetection width [mm] X' Sensing range [inches]

XSensing range [mm] SSensor

Y' Detection width [inches] TTarget

Accuracy

Repeat accuracy (R) ≤ 5%

Operation diagram

>1 sec. >1 sec. >1 sec. >2 sec.

cum) GAVAIZI V

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

ATarget influence GGreen LED ON

Bstable ON HYellow LED ON

COutput ON IOutput N.O.

DOutput OFF JOutput N.C.

Estable OFF KDust alarm N.O.

FTime LDust alarm N.C.

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Features

Power Supply

Rated operational voltage (UB)10 ... 40 VDC (ripple included)

Ripple (Urpp)≤ 10%

No load supply current (Io)≤ 20 mA

Rated insulation voltage (Ui)50 VDC

Power-ON delay (tv) ≤ 300 ms

Input selector

Channel A

• Deactivated

• SSC1

• SSC2

• Dust alarm 1

• Dust alarm 2

• Temperature alarm

• External input

Factory settings: SSC1

Channel B

• Deactivated

• SSC1

• SSC2

• Dust alarm 1

• Dust alarm 2

• Temperature alarm

• External input

Factory settings: SSC1

Logic functions

Channel A + B for SO1

• Direct

• AND

• OR

• X-OR

• SR-FF

Factory settings: Direct

Channel A + B for SO2

• Direct

• AND

• OR

• X-OR

• SR-FF

Factory settings: Direct

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Time delays

Timer mode

For SO1

• Disabled

• Power-ON delay

• Power-OFF delay

• Power-ON delay and Power-OFF

delay

• One-shot leading edge

• One-shot trailing edge

Factory settings: Disabled

For SO2

• Disabled

• Power-ON delay

• Power-OFF delay

• Power-ON delay and Power-OFF

delay

• One-shot leading edge

• One-shot trailing edge

Factory settings: Disabled

Timer scale

For SO1

• [ms]

• [s]

• [min]

Factory settings: ms

For SO2

• [ms]

• [s]

• [min]

Factory settings: ms

Timer value

For SO1

• 0 ... 32 767

Factory settings: 0

For SO2

• 0 ... 32 767

Factory settings: 0

Output Inverter

For SO1 Pin 4 Black wire:

• N.O.

• N.C.

Factory settings: N.O.

For SO2 Pin 4 Black wire:

• N.O.

• N.C.

Factory settings: N.O.

Sensor Output

Switching Output Stage SO1 and SO2

For SO1 Pin 4 Black wire:

• NPN

• PNP

• Push-Pull

Factory settings: PNP

For SO2 Pin 4 Black wire:

• NPN

• PNP

• Push-Pull

• External input, active high

• External input, active low

• External teach

Factory settings: PNP

Outputs

Rated operational current (Ie) (Ie)≤ 200 mA (Continuous)

OFF-state current (Ir)≤ 100 μA

Minimum operational current (Im)> 0,5 mA

Voltage drop (Ud)≤ 1.0 VDC @ 200 mA DC

Protection Short circuit, reverse polarity, transients

Utilization category DC-12 Control of resistive loads and solid-

state loads with optical isolation

DC-13 Control of electromagnets

Load capacitance max at (Ue)100 nF

mm GAVAIZI V \ x r—\ V—\V—\ r—\ r—H—\ ’7 "H x m x \m n r—\ r—\r—\ H—\ V—\V—\ r—\

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Operation diagram

For default factory sensor

Tv = Power-ON delay

Power supply ON

Target (Object) Present

Break output

(N.C.) ON

Make output

(N.O.) ON

Response times

Operating frequency (f) 50 Hz.

Response times tON (OFF-ON) < 10 ms

tOFF (ON-OFF) < 10 ms

Indication

Green LED Yellow LED Power Function

SIO and IO-Link mode

ON ON ON ON (stable)* SSC1

ON OFF ON OFF (stable)* SSC1

OFF ON -ON (Not stable) SSC1

OFF OFF - OFF (Not stable) SSC1

-Flashing 10Hz

50% dutycycle ON Output short-circuit

-Flashing

(0.5…20Hz) ON Timer indication

SIO mode only

Flashing 1 HZ

ON 100 mS

OFF 900 mS

ON External teach by wire.

Only for single point mode

Flashing 1 HZ

ON 900 mS

OFF 100 mS

ON Teach time window (3 - 6 sec)

Flashing 10 HZ

ON 50 mS

OFF 50 mS

Flashing for 2 sec

ON Teach time out (12 sec)

Flashing 2 HZ

ON 250 mS

OFF 250 mS

Flashing for 2 sec

ON Teach succesfull

IO-Link mode only

Flashing 1 HZ

ON 900 mS

OFF 100 mS

-ON Sensor is in IO-Link mode

cum) GAVAIZI V

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

*See operation diagram

LED indication

LED indications

• LED Indication disabled

• LED Indication enabled

Factory settings: LED Indication enabled

Environmental

Ambient temperature -30°C... +85°C (-22°F... +185°F) Operating

-40°C ... +85°C (-40°F ... +185°F) Storage

Max. temperature on sensing face 120°C (248°F)

Ambient humidity range 35% ... 95% Operating

35% ... 95% Storage

Vibration 10 ... 150 Hz, 1 mm / 15 G EN 60068-2-6

Shock 30 G / 11ms, 3 pos, 3 neg per axis EN 60068-2-27

Drop test 2 x 1m

100 x 0,5m EN 60068-2-31

Rated impulse withstand voltage ≥2 kV with 500 Ω

Overvoltage category III IEC 60664, EN 60947-1

Pollution degree 3IEC 60664, 60664A; EN 60947-1

IP rating IP 67, IP 68/60 min., EN 60529; EN 60947-1

IP69K* DIN 40050-9

NEMA Enclosure Types 1, 2, 4, 4X, 5, 6, 6P, 12 NEMA 250

Tightening torque ≤ 2.6 Nm

* The IP69K test according to DIN 40050-9 for high-

pressure, high-temperature wash-down applications.

The sensor must not only be dust tight (IP6X), but

also able to withstand high-pressure and steam

cleaning. The sensor is exposed to high pressure

water from a spray nozzle that is fed with 80°C water

at 8’000– 10’000 KPa (80–100bar) and a flow rate of

14–6L/min. The nozzle is held 100 –150 mm from the

sensor at angles of 0°, 30°, 60° and 90° for 30s each.

The test device sits on a turntable that rotates with

a speed of 5 times per minute. The sensor must not

suffer any damaging effects from the high pressure

water in appearance and function.

TRIPLESHIELDTM

Exceeding the norms for capacitive sensors.

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Electrostatic discharge immunity test contact discharge > 40 kV IEC 61000-4-2;

EN60947-1

air discharge > 40 kV

Electromagnetic field immunity 20 V/m IEC 61000-4-3;

EN60947-1

Electrical fast transient immunity ±4kV / 5kHz IEC 61000-4-4;

EN60947-1

Wire-conducted noise > 20 Vrms IEC 61000-4-3;

EN60947-1

Power frequency magnetic fields Continous > 60 A/m, 75.9 µ tesla IEC 61000-4-8;

EN60947-1

Short-time > 600 A/m, 759 µ tesla

Diagnostic parameters

Function Unit Range

Values stored in the sensor (Saved every hour)

Operating Hours [h] 0 … 2 147 483 647

Number of Power Cycles [cycles] 0 … 2 147 483 647

Maximum temperature - All time high [°C] -50 ... +150

Minimum temperature - All time low [°C] -50 ... +150

Detection counter SSC1 [cycles] 0 … 2 147 483 647

Minutes above Maximum Temperature [min] 0 … 2 147 483 647

Minutes below Minimum Temperature [min] 0 … 2 147 483 647

Values stored in the sensor (Savede with events)

Maintenance event counter [counts] 0 … 2 147 483 647

Download counter [counts] 0 …65 536

Values not saved in sensor

Maximum temperature - Since last

power-up [°C] -50 ... +150

Minimum temperature - Since last

power-up [°C] -50 ... +150

Current temperature [°C] -50 ... +150

Events Configuration

Events Factory default setting

Temperature fault event Inactive

Temperature over-run Inactive

Temperature under-run Inactive

Short circuit Inactive

Maintenance Inactive

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Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Process data configuration

Process Data Factory default setting

Analogue value Active

SO1, Switching output 1 Active

SO2, Switching output 2 Active

SSC1, Sensor switching channel 1 Inactive

SSC2, Sensor switching channel 2 Inactive

DA1, Dust Alarm for SSC1 Inactive

DA2, Dust alarm for SSC2 Inactive

TA, Temperature alarm Inactive

SC, Short circuit Inactive

cum) GAVAIZI V

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Process data structure

4 Bytes, Analogue value 16 ... 31 (16 bit)

Byte 0 31 30 29 28 27 26 25 24

MSB - - - - - - -

Byte 1 23 22 21 20 19 18 17 16

-------LSB

Byte 2 15 14 13 12 11 10 9 8

--SC TA DA2 DA1 SSC2 SSC1

Byte 3 7654 3 2 1 0

------SO2 SO1

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Mechanics/electronics

Connection

Cable 2 m, 4 wire, 4 x 0,34 mm2, Ø5.2 mm Oil proof PVC, grey

Plug (M1) M12 x 1, 4 pin male

Wiring

3 BU

2 WH

4 BK

1 BN V

Colour code

BN (1) Brown WH (2) White BK (4) Black BU (3) Blue

AOUT/IO-Link BIN/OUT

Housing

Body PBT,Grey, 30% glass-reinforced

Cable gland PA12, Rectangular housing

Finger nuts PA12, Rectangular housing

Trimmer shaft Nylon, Blue

Light guides Grilamid TR 55, Transparent

Dimensions M18 x 1 Thread

Thread length 47 mm Non-flush

55 mm Flush

Total length 70 mm Housing

Weight 150 g Cable version

75 g Plug version

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Dimensions (mm)

M18 x 1.0 x 55

LED

M18 x 1.0 x 47

LED

Fig. 6 Cable CA18CAF....A2IO Fig. 7 Cable CA18CAN....A2IO

M18 x 1.0 x 55

15 M12 x 1.0

LED

M18 x 1.0 x 47

815M12 x 1.0

LED

Fig. 8 Plug CA18CAF....M1IO Fig. 9 Plug CA18CAN....M1IO

C€ @us ECQLAB

Carlo Gavazzi Industri A/S

CA18CAxxBPxIO - IO-Link

CA18CAxxBPxIO ENG30/08/2018

Compatibility and conformity

Approvals and markings

General reference Sensor designed according to EN60947-5-2 and EN60947-1

MTTFd114.6 years @ 40°C (+104°F) ISO 13849-1, SN 29500

CE-marking

Approvals

(UL508)

Other Approvals

Topax 56, Topaz AC1, Topaz

MD3, Topaz CL1, Topactiv OKTO,

P3-hypochloran

IO-Link

IO-Link revision 1.1

Transmission rate COM2 (38.4 kbaud)

SDCI-Norm IEC 61131-9

Profile Smart sensor profile 2nd edition, common profile

Min. cycle time 5 ms

SIO mode Yes

Min. master port class A (4-pin)

Process data length 32 bit

Fiche technique pour CA18CAxxBPx10-10 Link de Carlo Gavazzi Inc.

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