Fiche technique pour XF Family de EXCELSYS / Advanced Energy

2: 2‘ nnn nnn nnn a an ,.;»— V Esq ' W 55 a. m as m us my us win vs mm :1; :3 :35 2am LMVW'VAC
PLUG & PLAY POWER
next generation power source
FEATURES
•MIL-STD-810G: Shock & Vibration
•MIL-STD-461F: EMC
•Conformal Coated & Ruggedised as standard
•Operating temperature range of -55 to 70°C
•47-440Hz input frequency
•Anti-Vibration Compound
•1.5V to 58V standard output voltages
• All outputs fully floating
•Extra low profile: 1U height (40mm)
•Ultra high efficiency, up to 91%
•Plug & Play Power
- allows fast custom configuration
- Outputs completely field configurable with
option to factory fix
•Series / Parallel outputs for higher voltages
and currents
•Parallel powerpacs for higher power
•OVP, OTP, OCP as standard
•5V/250mA bias standby voltage provided
• Individual output control
• 3 Year Warranty
APPLICATIONS INCLUDE
•Harsh Industrial Electronics
•Radar (Naval, Ground Based)
•Communications
• Test & Measurement
MODEL Watts
XFA400W
XFB 700W
XFC 1000W
Ruggedised COTS AC/DC Power Supply
Ultra-high efficiency 1U size
1
Hi-Rel COTS AC/DC Plug & Play Power Supply 400W-1000W
MECHANICAL SPECIFICATIONS
The XF family of power supplies provides up to an incredible 1000W in an extremely
compact 1U x 268 x 127mm package. Employing an innovative plug & play architecture the
XF family brings unprecedented flexibility that allows users to instantly configure a
custom power solution in less than 5 minutes.
Designed for use in harsh operating environments, the XF family is conformal coated and
ruggedised to withstand extremes in shock and vibration as well as operation over a wide
temperature range of -55 to 70°C . Applications include Harsh Industrial, Test and Measurement,
Communications, Fixed and Mobile Radar and Military Electronics which require COTS solutions.
All configurations carry full safety agency approvals, including UL60950 and EN60950 and are
fully characterised for EMC according to MIL-STD-461F. All configurations meet the MIL-STD-
810G standard for shock and vibration. EMC characterisation, Shock and Vibration and Thermal
Stress reports are available.
For further details please contact support@excelsys.com.
J1 J2
INPUT AC 100V-240V 50/60Hz
SEE INSTRUCTION MANUAL
70C MAX OPERATING TEMPERATURE
29.50
40.40
122.00
23.50
23.50
80.00
92.00
19.00
19.00 127.00
SLOT F
SLOT E
SLOT D
SLOT C
SLOT B
SLOT A
19.00
Third angle projection
TOP VIEW
All dimensions in mm.
Mounting Holes
4 M4 threaded holes on Base. Max screw penetration is 6mm from Base.
Fleximount Side Mounting Slots
Use with self-clinching studs type FH-M4-X or FH-832-X (X= stud length) from PEM, or equivalent
Alternatively, use Xgen Side Clamps from Excelsys. Part No. Z165 (drawing 61401)
54.00 97.75
XFA, XFB, XFC
powerMods
MODEL Vmin Vnom Vmax Imax Watts
Vtrim
Xg1 1.0 1.5 2.5 3.6 50A 125W
Xg2 1.5 3.2 5.0 6.0 40A 200W
Xg3 4.0 6.0 12.0 15.0 20A 240W
Xg4 8.0 12.0 24.0 28.0 10A 240W
Xg5 8.0 24.0 48.0 53.0 6A 288W
Xg7 5.0 5.0 24.0 28.0 5A 120W
Xg8 V1 5.0 5.0 24.0 28.0 2.5A 48W
V2 5.0 5.0 24.0 28.0 2.5A 48W
Hi-Rel
COTS
powerPacs
F
EFFICIENCY (typical)
Hi-Rel COTS
NOTES 1. This product is not intended for use as a stand alone unit and must be installed by qualified personnel.
2. The specifications contained herein are believed to be correct at time of publication and are subject to change without notice.
3. All specifications at nominal input, full load, 25°C unless otherwise stated.
4. When powering inductive or capacitive loads, it is recommended to use a blocking diode on the output.
5. An external filter is required to meet the conducted and radiated emissions requirements for MIL-STD-461F.
For further details contact support@excelsys.com .
Hi-Rel COTS AC/DC Plug & Play Power Supply 400W-1000W
2
SPECIFICATION applies to configured units consisting of powerMods modules plugged into the appropriate powerPac
Hi-Rel COTS
North America
Excelsys Technologies t: (972) 771 4544
519 Interstate 30, #309 f: (972) 421 1805
Rockwall, TX 75087 e: salesusa@excelsys.com
USA
Europe/Asia
Excelsys Technologies Ltdt: +353 21 4354716
27 Eastgate Drive f: +353 21 4354864
Eastgate Business Park e: sales@excelsys.com
Little Island, Cork, Ireland
IRELAND
INPUT
Parameter Conditions/Decription Min Nom Max Units
Input Voltage Range Universal Input 47 - 63Hz. 85 264 VAC
Input: 390 - 440Hz. 90 120 VAC
Power Rating XFA 400 W
XFB 700 W
XFC 1000 W
Input Current XFA85VAC in 400W out 7.5 A
XFB 85VAC in 700W out 9.5 A
XFC 85VAC in 765W out 11.5 A
Inrush Current 230VAC @ 25°C 25 A
Undervoltage Lockout Shutdown 65 74 VAC
Fusing XFA 250V F8A HRC
XFB 250V F10A HRC
XFC 250V F12A HRC
OUTPUT
Parameter Conditions/Description Min Nom Max Units
powerMod Power As per powerMod table
Output Adjustment Range Manual or Electronic
As per powerMod Table
Minimum Load 0 A
Line Regulation For ±10% change from nominal line ±0.1 %
Load & Cross Regulation For 25% to 75% load change ±0.2 %
Transient Response For 25% to 75% load change Voltage Deviation 10 %
Settling Time 250 µs
Ripple and Noise 20MHz Bandwidth100mv or 1.0% pk-pk
Overvoltage Protection Two-Level: 1st Level: Vset Tracking. 2nd Level: Vmax (Latching) 110 130 150 %
Overcurrent Protection Straight line with hiccup activation at <30% of Vnom 110 120 %
Remote Sense Max. line drop compensation. (except Xg7, Xg8) 0.5 VDC
Overshoot 2 %
Turn-on Delay From AC In / Enable signal 600 / 30 ms
Rise Time Monotonic 5ms
Hold-up Time For nominal output voltages at full load. 20 ms
Output Isolation Output to Output / Output to Chassis 500 / 500 VDC
GENERAL
Parameter Conditions/Description Min Nom Max Units
Isolation Voltage Primary to Secondary 3000 VAC
Input to Chassis 1500 VAC
Efficiency 230VAC, 1000W @ 24V 91 %
Safety Agency Approvals EN60950, UL60950, CSA22.2 No.950 UL File No. E181875
Earth Leakage Current 230VAC, 50Hz, 25°C 1.5 mA
Bias Supply Always ON. Current 250mA 4.8 5.0 5.5 VDC
Reliability Telcordia SR-332 at 25°C and full load powerMod 1020 kh
Telcordia SR-332 at 25°C and full load powerPac(excludes fans) 1057 kh
MIL-STD-217F at 25°C and full load powerMod 86 kh
MIL-STD-217F at 25°C and full load powerPac (excludes fans) 77 kh
EMC
Parameter Standard Level Units
Emissions
Conducted (note 5) EN55011, EN55022, FCC: Level B Compliant
Radiated (note 5) EN55011, EN55022, FCC: Level B Compliant
Harmonic Distortion EN61000-3-2 Class A & MIL-STD-1399 SECTION 300A Compliant
Flicker and Fluctuation EN61000-3-3 Compliant
Immunity
Electrostatic Discharge EN61000-4-2: Level 2 Compliant
Radiated RFI EN61000-4-4: Level 3 & MIL-STD-461F Compliant
Fast Transients - burst EN61000-4-4: Level 3 Compliant
Input Line Surges EN61000-4-5: Level 3 & MIL-STD-1399 Compliant
Conducted RFI EN61000-4-6: Level 3 & MIL-STD-461F Compliant
Voltage DipsEN61000-4-11 & MIL-STD-704 Compliant
ENVIRONMENTAL
Parameter Conditions/Description Min Nom Max Units
Operating Temperature -55 +70 °C
Storage Temperature -55 +75 °C
Derating Contact Excelsys for full temperature deratings
Acoustic Noise 56.5 dBA
Relative Humidity Non-condensing 595 %RH
Shock 3000 Bumps, 10G (16ms) half sine
Vibration 1.5G : MIL-STD-810G 10 500 Hz
1mm M .3 4F yam FunnM-fl 2...». ,1 Pi r7“ 37 ‘3 W l “W 4w 4» 4% 4F? Van!
Temperature Alarm (Option 01)
Open collector signal indicating excessive powerPac temperatures due to
fan failure or operation beyond ratings. This signal is activated at least 10ms
prior to system shutdown.
Fan Fail (Option 01)
Open collector signal indicating that at least one of the system fans have
failed. This does not cause system shutdown.
Power Good
Opto-isolated output signal indicates that the powerMod is operating cor-
rectly and output voltage is within normal band.
Opto transistor ON = Good.
Indication LED’s
Each powerMod has a visual indicator to identify that it is operating within
normal ratings. Very useful for system diagnosis.
Signal Connector Pinout
Pin J2 (powerPac)J3 (powerMod) J3 (powerMod)
Type A Type B
1common +sense +pg (V2)
2+5V bias -sense -pg (V2)
3V trim inhibit (V2)
4ac fail I trim common (V2)
5fan fail +inhibit/enable +pg (V1)
6global enable -inhibit/enable -pg (V1)
7temp alarm +power good inhibit (V1)
8global inhibit -power good common (V1)
Signal Connector Pinout
TYPE A Xg1-Xg7 TYPE B : Xg8
Voltage Adjustment - Local
The multi-turn potentiometer that adjusts each output within the specified
range may be accessed via the output panel of the power supply. Clockwise
rotation increases output voltage. Resolution is approximately 5% of nomi-
nal voltage (Vnom) per turn. Certain applications may require military grade
potentiometer or fixed resistors - consult Excelsys for details.
Voltage Adjustment - Remote (resistive / electronic)
The output voltage may be adjusted or trimmed bymeans of an external
resistor or potentiometer network connected to the Vtrim pin. Linear
Electronic programming is also possible and may be implemented accord-
ing to the formula Vout = K Vcontrol.
Parallel Connection
To achieve increased current capacity, simply parallel outputs using the
standard parallel links. Excelsys ‘wireless’ sharing ensures that current hog-
ging is not possible. To parallel connect outputs:
1. Switch on IShare switch to ON on powerMods.
2. Connect Negative parallel link.
3. Adjust output voltages of powerMods to within 5mV of each other.
4. Connect Positive Parallel Link.
*Certain applications may require military grade potentiometer or fixed
resistors - consult Excelsys for details.
Series Connection
To achieve increased output voltages, simply series outputs using stan-
dard series links, paying attention to the requirements to maintain
SELV levels if required in your system.
*Certain applications may require military grade potentiometer or fixed
resistors - consult Excelsys for details.
Remote Sensing
When the load is remote from the power supply, the remote sense pins may
be used to compensate for dynamic impedance effects caused by the
power cabling.
Bias Voltage
A SELV isolated 5V (always on) bias voltage rated at 250mA is provided
on J2 to facilitate miscellaneous system control functions.
Current Limit Adjustment
The output current limit setting may be adjusted (downwards only) by
means of an external resistor connection to the I trim pin.
Inhibit/Enable
Inhibiting may be implemented either globally or on a per module basis
(powerPac or powerMod inhibiting). Reverse logic (Enabling) may also
be implemented.
AC Fail
Open collector signal indicating that the input voltage has failed or is less
than 80Vac. This signal changes state giving 5ms of warning before loss of
output regulation.
3
J3
J4
V1 Adjust
2 1
1
3
4
2
V2 Adjust
J3
J4
Voltage
Adjust
M4 Screws
2 1
2
1
Parallel Links available to
order. Part Number XP1
Series Links available to
order. Part Number XS1
J4 Connector : M4 Screw
J3 Connector Mating Connector
Housing: Locking Molex 51110-0860
Non Locking Molex 51110-0850
Crimp Termnal: Molex p/n 50394
*Certain applications may require military grade
potentiometer or fixed resistors - consult
Excelsys for details.
J4Connector : Camden 9200/4A
J3 Connector Mating Connector
Housing: Locking Molex 51110-0860
Non Locking Molex 51110-0850
Crimp Termnal: Molex p/n 50394
*Certain applications may require military grade
potentiometer or fixed resistors - consult Excelsys
for details.
**
Hi-Rel COTS AC/DC Plug & Play Power Supply 400W-1000W
* *
* *
Hi-Rel COTS
mm.wu.cmmrmm un.w..y.a.~.r.xrwua-m ‘ m 31mm . m 1&1“ fin”; . .—
Hi-Rel COTS AC/DC Plug & Play Power Supply 400W-1000W
North America
Excelsys Technologies t: (972) 771 4544
519 Interstate 30, #309 f: (972) 421 1805
Rockwall, TX 75087 e: salesusa@excelsys.com
USA
Europe/Asia
Excelsys Technologies Ltdt: +353 21 4354716
27 Eastgate Drive f: +353 21 4354864
Eastgate Business Park e: sales@excelsys.com
Little Island, Cork, Ireland
IRELAND
4
Part Numbering
Configured Unitsmay be specified and ordered using the part
numbering system shown opposite. For example, part number
XFC123420-00 specifies the following 1000W power supply.
•XFC-00 powerPac 1000W powerPac
•Xg1 2.5V @ 50A powerMod
•Xg2 5V @ 40A powerMod
•Xg3 12V @ 20A powerMod
•Xg4 24V @ 10A powerMod
•Xg2 5V @ 40A powerMod
Accessories
PowerMods can be parallel connected for higher current and series
connected for higher voltages. Configured units will have parallel and
series links fitted as required.
powerMods (for use with all powerPac models)
MODEL Vmin Vnom Vmax Imax Watts
Vtrim Vpot *
Xg1 1.0 1.5 2.5 3.6 50A 125W
Xg2 1.5 3.2 5.0 6.0 40A 200W
Xg3 4.0 6.0 12.0 15.0 20A 240W
Xg4 8.0 12.0 24.0 28.0 10A 240W
Xg5 8.0 24.0 48.0 53.0 6A 288W
Xg7 5.0 5.0 24.0 28.0 5A 120W
Xg8 V1 5.0 5.0 24.0 28.0 2.5A 48W
V2 5.0 5.0 24.0 28.0 2.5A 48W
Model
Slot A
Slot B
Slot C
Slot D
Slot E
Option code (See Note A)
‘0’ = standard IEC Inlet
‘A’ to ‘Z’ = flying leads
‘S’ = Conformal Coating
& Ruggedised
Slot F
Factory Use
XFC 0 12 4 5 2 S03
Note A: Option Codes
1= Standard Model (with Thermal Signals)
3= Reverse Fan
5= Low Leakage Current
7= Low Leakage Current & Reverse Fan
MODEL Watts
XFA400W
XFB 700W
XFC 1000W
XF
powerPacs (6slot package, 127mm wide)
*Certain applications may require military grade potentiometer or fixed resistors
- consult Excelsys for details.
Powerpac Connector Options
The default AC input connector is IEC however Xgen can also be
supplied with a 3-wire input cable.
Hi-Rel COTS
XF Series Derating Curves XF Series Derating Curves