Fiche technique pour Variant 14 Spec Sheet de TE Connectivity AMP Connectors

connectivity TE connectivity
Product Specification
Design Objectives
108-94207-1
11.Sep.2014 Rev. C
VARIANT 14 PUSH-PULL ASSEMBLY FOR SEVERAL COMMON CORES
82014 Tyco Electronics Corporation,
Harrisburg, PA
All International Rights Reserved
* Trademark
| Indicates change
1
of
14
ECOC EGD0
LOC: BI
PRJ-13-000001658
Variant 14 PushPull
for Automation & Control
(108-94207-1)
TE connectivity
Product Specification
108-94207-1
11.09.2014
Rev. C 2
of
14
1. SCOPE
1.1 Content
This specification covers the performance, tests and quality requirements for Variant 14
Push-Pull Assembly Plug / Jack with several common cores via IEC 61076-3-117.
RJ45 Plug, Push Pull Assy RJ45 Jack, Push Pull Assy
Fig. A1 Fig. A2
Fiber Optic, Push Pull Assy Fiber Optic, Push Pull Assy
Fig. B1 Fig. B2
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Product Specification
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11.09.2014
Rev. C 3
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1.2 Qualification
The following given specifications and standards shall be used when performing the
tests. All tests shall be performed by using the applicable inspection plans and product
drawings.
2. APPLICABLE DOCUMENTS
The following documents are part of this specification, if they are referenced. In case of
conflict between this specification and the product drawing or of conflict between this
specification and the referenced documents, this specification shall take precedence.
2.1 Tyco Electronics Documents
A Test Specification
109-1: General requirements for test specifications
108-78381: Industrial Ethernet RJ45 Connector
408-8925: LightCrimp plus LC Fiber Optic Connector Kits
B Drawings
C-1987004 RJ45 Plug, Push-Pull, Assy, Cat5, Shielded
C-2120864 Variant 14; Plug with RJ45
C-2120871 Variant 14; Jack with RJ45
C-2120875 Variant 14; coupler Plug and Jack
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Product Specification
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2.2 Other Documents
IEC 60068-1 1988 Environmental testing. Part 1: General and guidance
IEC 60068-2-14 1984 Environmental testing - Part 2: Tests. Test N: Change of
temperature.
IEC 60068-2-30 2005 Environmental testing - Part 2-30: Tests - Test Db: Damp
heat, cyclic (12 h + 12 h cycle)
IEC 60512-1 2001 Connectors for electronic equipment - Tests and
measurements - Part 1: General
IEC 60512-2-5 2003 Connectors for electronic equipment - Tests and
measurements - Part 2-5: Electrical continuity and contact
resistance tests - Test 2e: Contact disturbance
IEC 60512-6-3 2002 Connectors for electronic equipment - Tests and
measurements - Part 6-3: Dynamic stress tests - Test 6c: Shock
IEC 60512-6-4 2002 Connectors for electronic equipment - Tests and
measurements - Part 6-4: Dynamic stress tests - Test 6d:
Vibration
IEC 60512-9 1992 Electromechanical components for electronic equipment;
basic testing procedures and measuring methods - Part 9:
Miscellaneous tests
IEC 60512-13-1 2006 Connectors for electronic equipment - Tests and
measurements - Part 13-1: Mechanical operation tests - Test 13a:
Engaging and separating forces
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Product Specification
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IEC 60512-15-6 2006 Connectors for electronic equipment - Tests and
measurements - Part 15-6: Connector tests (mechanical) - Test
15f - Effectiveness of connector coupling devices
IEC 60512-9-1 Connectors for electronic equipment - Tests and measurements -
Part 9-1: Endurance tests - Test 9a - Mechanical operation
IEC 60529 1999 Degrees of protection provided by enclosures (IP Code)
EN 61754-24-11 Fiber optic connector interfaces – Interface standard for SC-RJ
connectors with protective housings
3. REQUIREMENTS
3.1 Design and construction
Product shall be of the design, construction and physical dimensions specified on the
applicable product drawing
3.2 Materials
The materials used for the product are free of Silicone or Silicone contained release
agents and free of unbound Teflon. See drawings for further information and details.
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Product Specification
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3.3 Ratings
A Operating temperature -40°C … +70°C
B Storage temperature -40°C … +70°C
C Degree of protection IP65 / IP67
D Signal integrity acc. Fiber optic Specification
E Electrical properties see Industrial Ethernet RJ45
Connector Specification
F Dimension of Plug 58mm x 29mm x 23mm
G Dimension of Jack 52mm x 38mm x 28mm
Electrical characteristics see Specification of Industrial Ethernet RJ45 Connector and Fibre
Optic
3.4 Performance and Test Description
The product is designed to meet the electrical, mechanical and environmental
performance requirements specified in paragraph 3.5. All tests are performed at
ambient environmental conditions per IEC 60512-2 unless specified otherwise.
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Product Specification
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11.09.2014
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3.5. Test requirements and Procedures
No. Test Description Requirement Test Procedure
General Inspections
1 Visual and dimensional
examination
Meets requirements of product
drawing. There shall be no
defect that would impair normal
operation.
According to IEC 60512-1,
test 1a and 1b
Electrical Inspections
2 Contact resistance
(4)
Measuring points see
IEC60603-7
Signal contact: max. 20mOhm
Shield contact: max. 100mOhm
According to IEC 60512-2-1
in connected condition
3 Insulation resistance R > 500MOhm
100V ± 15V
According to IEC 60512-3-1
in connected condition
4 Dielectric strength 1000V DC According to IEC 60512-4-1
in connected condition
Mechanical Inspections
5 Separation and
insertion forces
Rate: 50 mm/min
Insertion force: 45N max.
Separation force: 30N max.
According to IEC 60512-13-1
6 Effectiveness of coupling
device
Rate of load: max. 44,5 N/s
50 N for 60s ± 5s
No electrical disconnection
permitted
According to IEC 60512-15-6
7 Mechanical operation
(3)
750 cycles - see mechanical
operation
Max. speed 10mm/s;
rest 5s
According to IEC 60512-9
8 Vibration f= 10-500Hz, Amplitude= 0,35
mm, acceleration = 50m/s²
at room temperature
10 sweeps /axis
According to 60512-6-4
test 6d
contact disturbance max.1µs
According to IEC 60512-2-5
test 2e
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Product Specification
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11.09.2014
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9 Shock 50g, 11ms duration of impact,
Acceleration = 500m/s²
Half sinusoidal
at room temperature
3 shocks /axis
According to IEC 60512-6-3
max.1µs / 7Ω
According to IEC 60512-2-5
10 Cable retention force 89N by cable Ø 6.0mm – 8.0mm
60N by cable Ø 4.8mm – 5.9mm
Duration: 60s
UL 1703, test 22
11 Retention force Test forces: 20N
Duration: 60s
No physical damage
IEC 60512-
(1) adapter used in the Plug
(2) adapter used in the Frame
Environmental Inspections
12 Rapid change of
Temperature
No physical damage
-40°C to +70°C
mated connector,
t=0.5h each
According to IEC 60068-2-14,
Na
13 Degrees of protection
(IP-Code)
First reference number
Class IP6x
Dust with vacuum
According to IEC 60529
14 Degrees of protection
(IP-Code)
Second reference number
Class IPx5
Hose water; cone: 6.3mm
Class IPx7
Diving; 1m for 0.5h
According to IEC 60529
15 Degrees of protection
(IP-Code)
Second reference number
Class IPx8
Diving; 1m for 1h
According to IEC 60529
OPTIONAL
16 Degrees of protection
(IP-Code)
Second reference number
Class IPx9K
80°C / 80bar
According to IEC
OPTIONAL
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Product Specification
108-94207-1
11.09.2014
Rev. C 9
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14
3.5. Qualification and Requalification Tests Sequence
No. Test A B C D E F G H I
1 Visual and dimensional
examination 1, 9 1, 9 1, 10
2 Contact resistance
(4)
2, 4,
6
3 Insulation resistance 6
4 Dielectric strength 7
5 Separation and
engagement forces 2
6 Effectiveness of coupling
device 8 3, 5
7 Mechanical operation
(3)
4
8 Vibration 3
9 Shock 5
10 Cable retention force 8
11 Retention force 6
12 Rapid change of
Temperature 3 8
13 Degrees of protection
(IP6x) 5
14 Degrees of protection
(IPx5 / IPx7) 7 2, 4 7, 9
15 Degrees of protection
(IPx8)
OPTIONAL
4a
16 Degrees of protection
(IPx9K)
OPTIONAL
4b
(1) See paragraph 4.1 A
(2) Numbers indicate sequence in which tests are performed
.
(3) After test, traces of usage are allowed
.
(4) Wire resistance subtracted from the overall resistance
Test group
(1)
Test sequence
(2)
-: TE connectivity Variant 14 Jack formechanical o ration on PN: 2208691
Product Specification
108-94207-1
11.09.2014
Rev. C 10
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4. QUALITY ASSURANCE PROVISIONS
4.1 Qualification Testing
A Sample selection
The samples shall be prepared in accordance with product drawings. They shall
be selected at random from the production.
Test groups consist of:
Test group A 3pcs Variant 14 Plug with RJ45, 8pos PN: 2120864-1
3pcs Variant 14 Jack metal CAT 5e, Pass Through PN: 2120871-1
3pcs Variant 14 Plug with FO, LC, Single Mode PN: 3-2120864-1
3pcs Variant 14 Jack with FO, LC Single Mode PN: 3-2120871-1
Test group B 6pcs Variant 14 Plug with RJ45, 8pos PN: 2120864-1
6pcs Variant 14 Jack metal CAT 5e, Pass Through PN: 2120871-1
Test group C 3pcs Variant 14 Plug with RJ45, 8pos PN: 2120868-1
3pcs Variant 14 Jack metal CAT 5e, Pass Through PN: 2120871-1
3pcs Variant 14 Plug (for mechanical operation only) PN: 2120886-1
3pcs Variant 14 Jack (for mechanical operation only) PN: 2120869-1
B Test sequence
Qualification inspection shall be verified by testing samples as specified in
paragraph 3.6
.
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Product Specification
108-94207-1
11.09.2014
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4.2 Requalification Testing
If changes affecting significantly form, fit or function are made to the product or to the
manufacturing process, product assurance shall coordinate requalification testing,
consisting of all or part of the original testing sequence as determined by
development/product, quality, and reliability engineering.
4.3 Acceptance
Acceptance is based on verification that the product meets the requirements of
paragraph 3.5. Failures attributed to equipment, test setup, or operator deficiencies
shall not disqualify the product.
When product failure occurs, corrective action shall be taken and samples are
resubmitted for qualification. Testing to confirm corrective action is required before
resubmittal.
4.4 Quality and Conformance Inspection
The applicable TE quality inspection plan will specify the sampling acceptable quality
level to be used. Dimensional and functional requirements shall be in accordance with
the applicable product drawing and this specification.
TE connectivity
Product Specification
108-94207-1
11.09.2014
Rev. C 12
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A APPENDIX
A.1 Test Setup for Mechanical Vibration Test and Mechanical Shock Test
Refer to test No. 8 on page 7 and to test No. 9 on page 8
For the mechanical and vibration test, it is important to fix the Specimens on a fixing
plate. Fix the cable and the screw according to fig. C1
Fixing point for the
cable
4x Fixing point for the
screw
Fig. C1
100mm
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Product Specification
108-94207-1
11.09.2014
Rev. C 13
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A.2 Test Setup for Cable Retention Force
Refer to test No. 10 on page 8
For the Cable Retention Force test, it is important to test without connection to
common cores. Also the PushPull connector have to fix that by test procedure no
influence of connector comes in. Before test can start cable screw joint prepared to
tighten to a torque of 1.4Nm±0.1Nm. Test on cable according fig. C2
Fig. C2
Fixing point for PushPull connector
Direction of cable retention force
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Product Specification
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11.09.2014
Rev. C 14
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A.3 Test Setup for Adapter Retention Force on Plug and Frame
Refer to test No. 11 on page 8
For the Retention Force test, it is important to test without connected cables or
counterpart. Test according to fig. C3 and C4
Fig. C3
Fig. C4
Direction of retention force
on plug side
Direction of retention force
on frame side