Fiche technique pour 63910-2900 de Molex

Order No. 63910-2900 Insulation Diameter IPCIWHMA-AGZO (1) Terminal (2) mm In. mm In. 39-00—00” 39—00-0055 39-00—0059 39—00-0073 39-00—010E 39—00-01 14 39-00—0153 39—00-01 63 39-00—0169 39—00-01 75 39-00—0181 39—00-01 94 39-00—0200 39—00-0207 39-00—021 3 39—00-0405 39-00—0407 39—00-041 0 39-00—041 9 39—00-0425 39-00—042E 39—00-0436 39-00—0440 40—13-0851 39-00—0040 39—00-0053 39-00—0061 39—00-0075 39-00—0120 39—00-01 21 39-00—0126 39—00-021 9 39-00—041 1 39—00-0420 39-00—0426 39—00-0427 39-00—0430 39—00-0437 40-01—0853 40—13-0853 98-00—0174 30490—0002 30490-1 002 30490—2002 44476—11 1 1 44476-1 21 1 0 E0-0.50 1.65-2.05 065-.085 1.30-3.10 .051-.122 3.00-3.50 .118- 13a 44478—11 1 1 44478-1 21 1 0 E0-0.50 1.65-2.05 065-.085 1.30-3.10 .051-.122 3.00-3.50 .118- 13a 44485—1211 44485-1 31 1 44485—1411
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639102900 Release Date: 08-13-07 UNCONTROLLED COPY Page 1 of 7
Revision: H Revision Date: 02-11-15
T2 Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63910-2900
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Mini-Fit Jr. ™, Mini-Fit HCS™, and Mini-Fit Plus HCS™ Crimp Terminal 18-24 AWG with smaller
insulation OD’s.
Terminal
Series No.
Terminal Order No.
Wire Size
Insulation Diameter
IPC/WHMA-A620 (1)
Terminal (2)
AWG
mm²
mm
In.
mm
In.
mm
In.
5556
39-00-0038
39-00-0055
18-24
0.80-0.20
1.65-2.05
.065-.085
1.30-3.10
.051-.122
3.00-3.50
.118-.138
39-00-0059
39-00-0073
39-00-0108
39-00-0114
39-00-0153
39-00-0163
39-00-0169
39-00-0175
39-00-0181
39-00-0194
39-00-0200
39-00-0207
39-00-0213
39-00-0405
39-00-0407
39-00-0410
39-00-0419
39-00-0425
39-00-0428
39-00-0436
39-00-0440
40-13-0851
5558
39-00-0040
39-00-0053
18-24
0.80-0.20
1.65-2.05
.065-.085
1.30-3.10
.051-.122
3.00-3.50
.118-.138
39-00-0061
39-00-0075
39-00-0120
39-00-0121
39-00-0126
39-00-0219
39-00-0411
39-00-0420
39-00-0426
39-00-0427
39-00-0430
39-00-0437
40-01-0853
40-13-0853
98-00-0174
30490
30490-0002
30490-1002
18-24
0.80-0.20
1.65-2.05
.065-.085
1.30-3.10
.051-.122
3.00-3.50
.118-.138
30490-2002
44476
44476-1111
44476-1211
18-20
0.80-0.50
1.65-2.05
.065-.085
1.30-3.10
.051-.122
3.00-3.50
.118-.138
44478
44478-1111
44478-1211
18-20
0.80-0.50
1.65-2.05
.065-.085
1.30-3.10
.051-.122
3.00-3.50
.118-.138
44485
44485-1211
44485-1311
18-24
0.80-0.20
1.65-2.05
.065-.085
1.30-3.10
.051-.122
3.00-3.50
.118-.138
44485-1411
Insulation Diameter IPCIWHMA-AGZO (1) Terminal (2) AWG mm2 mm In. mm In. mm In. 45750 457504111 45750-1211 18-20 0 80-050 1.65-2.05 065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-138 460124111 46012-1141 460124211 46012-1241 46018 460184541 18-20 0 80-050 1.65-2.05 065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-138 460834111 46083-1121 460834211 46083-1221 46098 460984541 18-20 0 80-050 1.65-2.05 065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-138 461344111 46134-1121 461344211 46134-1221 (1) To acmeve optimum IPC-A620 InsuIaIion crimps, use thIs insuIaIinn OD range. EELL SEAM , CONDUCTOR , \\ INSULATION ,/ \ { \ \ \ >1. TWISTING " EEND CUT-OFF CRIMP HEIGHT Bell mouth Cut-off Tab Maximum Conductor Brush mm In. mm In. mm In. 5556 and 5558 0.20-0.50 .008- 020 0.30 .012 0 004.00 DOD-.039 30490 0.20-0.50 .008- 020 0.30 .012 0 004.00 DOD-.039 44476, 44478 and 44485 0.20-0.50 .008- 020 0.30 .012 0 004.00 DOD-.039 45750 0.20-0.50 .008- 020 0.30 .012 0 004.00 DOD-.039 46012 and 46018 0.20-0.50 .008- 020 0.30 .012 0 004.00 DOD-.039 46083 0.20-0.50 .008- 020 0.30 .012 0 004.00 DOD-.039 46098 0.20-0.50 .008- 020 0.30 .012 0 004.00 000-039 46134 0.20-0.50 .008- 020 0.30 .012 0 004.00 DOD-.039
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639102900 Release Date: 08-13-07 UNCONTROLLED COPY Page 2 of 7
Revision: H Revision Date: 02-11-15
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF
TAB
SEAM
Terminal
Series No.
Terminal Order No.
Wire Size
Insulation Diameter
IPC/WHMA-A620 (1)
Terminal (2)
AWG
mm²
mm
In.
mm
In.
mm
In.
45750
45750-1111
45750-1211
18-20
0.80-0.50
1.65-2.05
.065-.085
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46012
46012-1111
46012-1141
18-20
0.80-0.50
1.65-2.05
.065-.085
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46012-1211
46012-1241
46018
46018-1541
18-20
0.80-0.50
1.65-2.05
.065-.085
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46083
46083-1111
46083-1121
18-20
0.80-0.50
1.65-2.05
.065-.085
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46083-1211
46083-1221
46098
46098-1541
18-20
0.80-0.50
1.65-2.05
.065-.085
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46134
46134-1111
46134-1121
18-20
0.80-0.50
1.65-2.05
.065-.085
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46134-1211
46134-1221
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Terminator 63910-2600 should be used for insulation OD 2.50-2.95mm (example UL1015).
Terminator 63911-5600 should be used for insulation OD 1.90-2.30mm (example UL1007).
Terminator 63912-3900 should be used for insulation OD 1.40-1.70mm.
Terminator 63912-4900 should be used for insulation OD 2.30-2.60mm.
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Cut-off Tab Maximum
Conductor Brush
mm
In.
mm
In.
mm
In.
5556 and 5558
0.20-0.50
.008-.020
0.30
.012
0.00-1.00
.000-.039
30490
0.20-0.50
.008-.020
0.30
.012
0.00-1.00
.000-.039
44476, 44478 and 44485
0.20-0.50
.008-.020
0.30
.012
0.00-1.00
.000-.039
45750
0.20-0.50
.008-.020
0.30
.012
0.00-1.00
.000-.039
46012 and 46018
0.20-0.50
.008-.020
0.30
.012
0.00-1.00
.000-.039
46083
0.20-0.50
.008-.020
0.30
.012
0.00-1.00
.000-.039
46098
0.20-0.50
.008-.020
0.30
.012
0.00-1.00
.000-.039
46134
0.20-0.50
.008-.020
0.30
.012
0.00-1.00
.000-.039
Punch Width (Ref) Conductor Insulation mm mm 5556 and 5558 160 200 30490 160 200 44476, 44476 and 44465 160 200 45750 160 200 46012 and 46018 160 200 46083 160 200 46098 160 200 46134 160 200 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 097-1 07 038—042 1.68 .066 095-1 04 037—041 1.66 .065 0155-0 94 033—037 1.65 .065 079-0 87 031—034 1.63 .064 097-1 07 038—042 1.68 .066 095-1 04 037—041 1.66 .065 0155-0 94 033—037 1.65 .065 079-0 87 031—034 1.63 .064 097-1 07 038—042 1.68 .066 095-1 04 037—041 1.66 .065 0155-0 94 033—037 1.65 .065 079-0 87 031—034 1.63 .064 097-1 07 038—042 1.68 .066 095-1 04 037—041 1.66 .065 097-1 07 038—042 1.68 .066 095-1 04 037—041 1.66 .065 097-1 07 038—042 1.68 .066 095-1 04 037—041 1.66 .065 0155-0 94 033—037 1.65 .065 079-0 87 031—034 1.63 .064 097-1 07 038—042 1.68 .066 0154-0 94 033—037 1.66 .065 097-1 07 038—042 1.68 .066 0154-0 94 033—037 1.66 .065 097-1 07 038—042 1.68 .066 0154-0 94 033—037 1.66 .065 097-1 07 038—042 1.68 .066 0154-0 94 033—037 1.66 .065 097-1 07 038—042 1.68 .066 0154-0 94 033—037 1.66 .065 097-1 07 038—042 1.68 .066 0154-0 94 033—037 1.66 .065 Tool Qualification Notes:
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639102900 Release Date: 08-13-07 UNCONTROLLED COPY Page 3 of 7
Revision: H Revision Date: 02-11-15
Terminal Series No.
Bend up Bend down
Twist Roll
Punch Width (Ref)
Seam
Seam shall not be open
And no wire allowed out
of the crimping area
Conductor
Insulation
Degree
Degree
mm
In.
mm
In.
5556 and 5558
5
2
5
15
1.60
.063
2.00
.079
30490
5
2
5
15
1.60
.063
2.00
.079
44476, 44478 and 44485
5
2
5
15
1.60
.063
2.00
.079
45750
5
2
5
15
1.60
.063
2.00
.079
46012 and 46018
5
2
5
15
1.60
.063
2.00
.079
46083
5
2
5
15
1.60
.063
2.00
.079
46098
5
2
5
15
1.60
.063
2.00
.079
46134
5
2
5
15
1.60
.063
2.00
.079
After crimping, the crimp profiles should measure the following:
Terminal Series No.
Wire Size
Conductor
Pull Force Minimum
Crimp Height
Crimp Width (Ref)
AWG
mm2
mm
In.
mm
In.
N
Lb.
5556
18
0.80
0.97-1.07
.038-.042
1.68
.066
88.0
19.8
20
0.50
0.95-1.04
.037-.041
1.66
.065
58.7
13.2
22
0.35
0.85-0.94
.033-.037
1.65
.065
39.1
8.8
24
0.20
0.79-0.87
.031-.034
1.63
.064
29.3
6.6
5558
18
0.80
0.97-1.07
.038-.042
1.68
.066
88.0
19.8
20
0.50
0.95-1.04
.037-.041
1.66
.065
58.7
13.2
22
0.35
0.85-0.94
.033-.037
1.65
.065
39.1
8.8
24
0.20
0.79-0.87
.031-.034
1.63
.064
29.3
6.6
30490
18
0.80
0.97-1.07
.038-.042
1.68
.066
88.0
19.8
20
0.50
0.95-1.04
.037-.041
1.66
.065
58.7
13.2
22
0.35
0.85-0.94
.033-.037
1.65
.065
39.1
8.8
24
0.20
0.79-0.87
.031-.034
1.63
.064
29.3
6.6
44476
18
0.80
0.97-1.07
.038-.042
1.68
.066
68.4
15.4
20
0.50
0.95-1.04
.037-.041
1.66
.065
58.7
13.2
44478
18
0.80
0.97-1.07
.038-.042
1.68
.066
68.4
15.4
20
0.50
0.95-1.04
.037-.041
1.66
.065
58.7
13.2
44485
18
0.80
0.97-1.07
.038-.042
1.68
.066
88.0
19.8
20
0.50
0.95-1.04
.037-.041
1.66
.065
58.7
13.2
22
0.35
0.85-0.94
.033-.037
1.65
.065
39.1
8.8
24
0.20
0.79-0.87
.031-.034
1.63
.064
29.3
6.6
45750
18
0.80
0.97-1.07
.038-.042
1.68
.066
68.4
15.4
20
0.50
0.84-0.94
.033-.037
1.66
.065
58.7
13.2
46012
18
0.80
0.97-1.07
.038-.042
1.68
.066
68.4
15.4
20
0.50
0.84-0.94
.033-.037
1.66
.065
58.7
13.2
46018
18
0.80
0.97-1.07
.038-.042
1.68
.066
68.4
15.4
20
0.50
0.84-0.94
.033-.037
1.66
.065
58.7
13.2
46083
18
0.80
0.97-1.07
.038-.042
1.68
.066
68.4
15.4
20
0.50
0.84-0.94
.033-.037
1.66
.065
58.7
13.2
46098
18
0.80
0.97-1.07
.038-.042
1.68
.066
68.4
15.4
20
0.50
0.84-0.94
.033-.037
1.66
.065
58.7
13.2
46134
18
0.80
0.97-1.07
.038-.042
1.68
.066
68.4
15.4
20
0.50
0.84-0.94
.033-.037
1.66
.065
58.7
13.2
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Terminator 63910-2900 Item I Order No l Engineering No. l Description I Quantity Perishable Tooling 63910-2970 63910-2970 Tool Kit (All “Y" Items) REF 63444-1609 63444-1609 Conductor Punch 1 Y 63445-1646 63445-1646 Conductor Anvil 1 Y 63446-2001 63446-2001 Insulation Punch 1 Y 63445-2005 63445-2005 Insulation Anvil 1 Y 63443-0002 63443-0002 Cut-Off Plunger 1 Y 63443-0012 63443-0012 Front Plunger Retainer 1 Y Other Components 7 11-18-4083 60707-8 Feed Guide 8 11-24-1067 4996-4 Cut-off Plunger Spring 9 63443-0009 63443-0009 Front Scrape Chute 10 63443-0024 63443-0024 Key 11 63443-0085 63443-0085 Wire Stop L-Bracket 12 63443-0090 63443-0090 Wire Stop 13 63443-1717 63443-1717 Height Spacer 14 63443-2216 63443-2216 Coarse Spacer (16.00mm) 15 63443-2302 63443-2302 Fine Spacer (3.10mm) 16 63443-2802 63443-2802 Front Plunger Striker 17 63443-2907 63443-2907 Wire Hold Down Plunger 18 63443-6003 63443-6003 Rear Cover 19 63443-7201 63443-7201 Spring Cover 20 63600-0021 63600-0021 Compression Spring 21 63600-2972 63600-2972 Collar Frame 22 l 63800-8500 63800-8500 l T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2" 24 N/A N/A M4 by 6 Long FHCS 1" 25 N/A N/A M4 by 6 Long SHCS 2" 26 N/A N/A M4 by 12 Long BHCS 2" 27 N/A N/A M4 by 14 Long SHCS 2" 28 N/A N/A M4 by 30 Long SHCS 2" 29 N/A N/A M4 by 50 Long SHCS 2" 30 N/A N/A M5 by 12 Long SHCS 1" 31 N/A N/A #10—32 by 3/8" Long BHCS 1" " Available from an industrial supply company such as MSC (1-800-645-7270).
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639102900 Release Date: 08-13-07 UNCONTROLLED COPY Page 4 of 7
Revision: H Revision Date: 02-11-15
PARTS LIST
Terminator 63910-2900
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63910-2970
63910-2970
Tool Kit (All “Y” Items)
REF
1
63444-1609
63444-1609
Conductor Punch
1 Y
2
63445-1646
63445-1646
Conductor Anvil
1 Y
3
63446-2001
63446-2001
Insulation Punch
1 Y
4
63445-2005
63445-2005
Insulation Anvil
1 Y
5
63443-0002
63443-0002
Cut-Off Plunger
1 Y
6
63443-0012
63443-0012
Front Plunger Retainer
1 Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-off Plunger Spring
1
9
63443-0009
63443-0009
Front Scrape Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0085
63443-0085
Wire Stop L-Bracket
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1717
63443-1717
Height Spacer
1
14
63443-2216
63443-2216
Coarse Spacer (16.00mm)
1
15
63443-2302
63443-2302
Fine Spacer (3.10mm)
1
16
63443-2802
63443-2802
Front Plunger Striker
1
17
63443-2907
63443-2907
Wire Hold Down Plunger
1
18
63443-6003
63443-6003
Rear Cover
1
19
63443-7201
63443-7201
Spring Cover
1
20
63600-0021
63600-0021
Compression Spring
1
21
63600-2972
63600-2972
Collar
2
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M4 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 30 Long SHCS
2**
29
N/A
N/A
M4 by 50 Long SHCS
2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10-32 by 3/8” Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639102900 Release Date: 08-13-07 UNCONTROLLED COPY Page 5 of 7
Revision: H Revision Date: 02-11-15
5
12
21
27
12
1
3
10
28
(2)
(2)
Figure 1
22
18
9
7
2
15
4
6
13
26
25
23
11
24
(2)
29
14
17
(2)
31
16
20
19
8
25
30
(2)
(2)
Assembly Drawing
TM42 PRESS 1 1-40-5307 COTTER PIN 1 1-40-5255 11-40-0125 FEED FINGER ASSEMBLY TM4O PRESS AND 11-40-0123 CO'I'I'ER PIN 1 1-40-5255 11-40-0125 FEED FINGER ASSEMBLY
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639102900 Release Date: 08-13-07 UNCONTROLLED COPY Page 6 of 7
Revision: H Revision Date: 02-11-15
11-40-0123
FEED FINGER ROD
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5307
FEED FINGER ROD
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
COTTER PIN
1/8” X .0295 DIA. WIRE
FEED FINGER ASSEMBLY
FOR PRESS TM42
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639102900 Release Date: 08-13-07 UNCONTROLLED COPY Page 7 of 7
Revision: H Revision Date: 02-11-15
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, Terminators and
tooling.
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