Datenblatt für 06382571(00,70) Specifications von Molex

Modular Crimp Head Hand Crimp Tool Insulation Diameter [1) Loose Piece Reel (2) AWG mm In. 76823-0421 MEN-0321 14/16 76823-0422 76E23—0322 12 172063-0411 172063-1411 172063-0311 172063-1311 14/16 172063-0412 172063-1412 172063-0312 172063-1312 12 (1) Insulation diameler based on connector housing cavrly. lnsulalion is not crimped on this terminal. BELL MOUTH CUT-OFF Q fill “E TAB CONDUCTOR 7 STRIP LENGTH k BRUSH
Hand Crimp Tool for Mega-Fit™ Crimp Terminals
Doc No: ATS-6382571HM Release Date: 11-14-13 UNCONTROLLED COPY Page 1 of 5
Revision: D Revision Date: 06-18-15
BRUSH
STRIP LENGTH
BELL MOUTH
CUT-OFF
TAB
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP HEIGHT
TWISTING
Application Tooling
Specification Sheet
Modular Crimp Head
Order No. 63825-7170
Hand Crimp Tool
Order No. 63825-7100
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No. 63816-0200 (110V) or 63816-0250 (220V)
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: Mega-Fit™ Female Crimp Terminals, 12-16 AWG wires.
Terminal
Series No.
Terminal Order No.
Wire Size
Insulation Diameter (1)
Maximum
Strip Length
Loose Piece
Reel (2)
AWG
mm
In.
mm
In.
76823
76823-0421
76823-0321
14/16
4.1
0.16
5.50-6.00
0.22-0.24
76823-0422
76823-0322
12
172063
172063-0411
172063-1411
172063-0311
172063-1311
14/16
172063-0412
172063-1412
172063-0312
172063-1312
12
(1) Insulation diameter based on connector housing cavity. Insulation is not crimped on this terminal.
(2) Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab.
DEFINITION OF TERMS
TYPE 4A
Bell mouth Conductor Brush mm In. mm In. 76823 1 172063 0.20 — 0.50 0.008 — 0 020 010 — 0.76 0.004 — 0.030 76823 I 172063 Conductor Crimp Height Width (Ref) mm In. mm In. N Lb. 190 — 2 00 0 075 — 0.079 3.25 0123 156.0 35.0 1 50—1 60 0059—0063 2.55 0100 111.0 25.0 145 — 1 55 0 057 — 0.061 2.55 0100 39 0 20.0 190 — 2 00 0 075 — 0.079 3.25 0123 156.0 35.0 1 50—1 60 0059—0063 2.55 0100 111.0 25.0 145 — 1 55 0 057 — 0.061 2.55 0100 39 0 20.0 Tool Qualification Notes: WIRE STOP * \ Figure 1 WIRE STOP 1 CONDUCTOR LOCATOR ‘ /J . WIRE \/\* // TERMINAL CONDUCTOR
Hand Crimp Tool for Mega-Fit™ Crimp Terminals
Doc No: ATS-6382571HM Release Date: 11-14-13 UNCONTROLLED COPY Page 2 of 5
Revision: D Revision Date: 06-18-15
Figure 2
WIRE
TERMINAL
LOCATOR
WIRE STOP
BLADE
CONDUCTOR
ANVIL
CONDUCTOR
PUNCH
WIRE
TERMINAL
WIRE STOP
BLADE
Figure 1
CRIMP SPECIFICATIONS:
Terminal Series No.
Bell mouth
Conductor Brush
mm
In.
mm
In.
76823
172063
0.20 – 0.50
0.008 – 0.020
0.10 – 0.76
0.004 – 0.030
Terminal Series No.
Bend up Bend down
Twist Roll
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Degree
Degree
76823
172063
3
3
4
8
After crimping, the conductor profile should measure as follows:
Terminal Series No.
Wire Size
Conductor Crimp
Pull Force
Minimum
Profile
Height
Width (Ref)
AWG
mm
In.
mm
In.
N
Lb.
16
12
14
76823
12
1.90 – 2.00
0.075 – 0.079
3.25
0.128
156.0
35.0
X
14
1.50 – 1.60
0.059 – 0.063
2.55
0.100
111.0
25.0
X
16
1.45 – 1.55
0.057 – 0.061
2.55
0.100
89.0
20.0
X
172063
12
1.90 – 2.00
0.075 – 0.079
3.25
0.128
156.0
35.0
X
14
1.50 – 1.60
0.059 – 0.063
2.55
0.100
111.0
25.0
X
16
1.45 – 1.55
0.057 – 0.061
2.55
0.100
89.0
20.0
X
Tool Qualification Notes:
1. The above specifications are guidelines to an optimum crimp.
OPERATION
Open the tool by squeezing the handles together, at the end of the
closing stroke, the ratchet mechanism will release the handles, and the
hand tool will spring open.
Crimping Terminals
1. Place the terminal into the correct die profile until the terminal
stopped by the locator.
2. Bring the wire stop blade down; make sure the wire stop
located behind the conductor grip.
3. Place a pre-stripped wire into the terminal until the end of
wire touching the wire stop. See Figure 1 and 2.
4. Close the tool until the ratchet releases, the tool handles will
then spring open.
5. Carefully remove the crimped terminal.
Note: The tamper proof ratchet action will not release the tool
until it has been fully closed.
Maintenance
It is recommended that each operator of the tool be made
aware of, and responsible for, the following maintenance steps:
CAUTIONS:
Hand Crimp Tool for Mega-Fit™ Crimp Terminals
Doc No: ATS-6382571HM Release Date: 11-14-13 UNCONTROLLED COPY Page 3 of 5
Revision: D Revision Date: 06-18-15
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine
oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs
cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight
automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by lifting the ratchet release lever. See Figure 6.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
CAUTION: Repetitive use of this tool should be avoided.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding, and insulation types may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6. Molex does not certify crimp hand tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
Modular Crimp Head Tool Tool Adapter Adapter 63816-0000 Hand Crimp Frame Short) NIA N/A 63816-0050 ( Hand Crimp Frame (Long) NIA N/A 63816-0200 Battery Power Tool (1 10 V) 63816-0600 Battery Power Crimp Adapter 63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter 63816-0100 Air Power Tool 63816-0700 Air Power Crimp Adapter Applications for the Modular Crimp Head Hand Crimp Tool Battery Powered Tool Air Powered Tool MODULAR HAND CRIMP LOCKING MODU LAR BATTERV ADAPTER BATTERY LOCKING MODULAR AIR POWER LOCKING Figure 3 Figure 4 Figures
Hand Crimp Tool for Mega-Fit™ Crimp Terminals
Doc No: ATS-6382571HM Release Date: 11-14-13 UNCONTROLLED COPY Page 4 of 5
Revision: D Revision Date: 06-18-15
MODULAR
CRIMP
HEAD
BATTERY
POWER
CRIMP
ADAPTER
LOCKING
PINS
LOCKING PINS
BATTERY
POWERED
TOOL
AIR
POWER
TOOL
MODULAR
CRIMP HEAD
LOCKING
PINS
LOCKING
PINS
AIR POWER
CRIMP
ADAPTER
Applications for the Modular Crimp Head
WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction
and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See
Chart below for the correct Manual or Specification Sheet.
WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the power
by unplugging or turn off the Actuator from its power source.
CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.
CAUTION: Wear safety glasses when operating or serving this tool.
The chart below shows all applications for this Modular Crimp Head.
Modular Crimp Head
Order No.
Tool
Order no.
Tool
Description
Adapter
Order No.
Adapter
Description
Figure
No.
63825-7170
63816-0000
Hand Crimp Frame (Short)
N/A
N/A
3
63816-0050
Hand Crimp Frame (Long)
N/A
N/A
3
63816-0200
Battery Power Tool (110 V)
63816-0600
Battery Power Crimp Adapter
4
63816-0250
Battery Power Tool (220 V)
63816-0600
Battery Power Crimp Adapter
4
63816-0100
Air Power Tool
63816-0700
Air Power Crimp Adapter
5
Applications for the Modular Crimp Head
Hand Crimp Tool
Battery Powered Tool
Air Powered Tool
Figure 3
Figure 4
Figure 5
MODULAR
CRIMP
HEAD
LOCKING
PINS
HAND CRIMP
FRAME LONG
OR SHORT
Order Number Description Quantity 63825-7170 Modular Crimp Head 1 (Ref) 63816-0050 Hand Crimp Frame (Long) 1 (Ref) 63825-7175 Locator 1 63816-0001 Locking Pin 2 63600-0525 Handle Spring 1 63600-0520 Crimping Spring 2 ® HANDLE s / M4 LOCKNUT / 6?) / M4 WASHER ‘ f , RATCHET __\ (D \ :37 M4 x 10mm Figure 5 CRIMPING
Hand Crimp Tool for Mega-Fit™ Crimp Terminals
Doc No: ATS-6382571HM Release Date: 11-14-13 UNCONTROLLED COPY Page 5 of 5
Revision: D Revision Date: 06-18-15
RATCHET
RELEASE LEVER
HANDLE
SPRING
CRIMPING
SPRING (2)
3
6
4
Figure 6
M4 X 20mm
LONG BHCS
2
5
1
M4 LOCKNUT
M4 WASHER
PARTS LIST
Item
Order Number
Description
Quantity
1
63825-7170
Modular Crimp Head
1 (Ref)
2
63816-0050
Hand Crimp Frame (Long)
1 (Ref)
3
63825-7175
Locator
1
4
63816-0001
Locking Pin
2
5
63600-0525
Handle Spring
1
6
63600-0520
Crimping Spring
2
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